Dimensional Results in PPAP
In manufacturing industry, meeting product quality is more important to stay in market and customer satisfaction. One of the elements of Production Part Approval Process (PPAP) is Dimensional Result section. This dimensional report shows us the actual performance of your process and your part meets design specification or not.
In this article we will see…
https://qualityengineerstuff.com/dimensional-results-in-ppap/
In manufacturing industry, meeting product quality is more important to stay in market and customer satisfaction. One of the elements of Production Part Approval Process (PPAP) is Dimensional Result section. This dimensional report shows us the actual performance of your process and your part meets design specification or not.
In this article we will see…
https://qualityengineerstuff.com/dimensional-results-in-ppap/
👍1
Customer Engineering Approval in PPAP
In manufacturing industry, products should meet the customer requirements. Then and then only manufacturer get business. To check this criterion one important process is applied, which we called as Production Part Approval Process (PPAP). Customer Engineering Approval is one of the key elements of PPAP documentation.
In this article, we will see everything about customer…
https://qualityengineerstuff.com/customer-engineering-approval/
In manufacturing industry, products should meet the customer requirements. Then and then only manufacturer get business. To check this criterion one important process is applied, which we called as Production Part Approval Process (PPAP). Customer Engineering Approval is one of the key elements of PPAP documentation.
In this article, we will see everything about customer…
https://qualityengineerstuff.com/customer-engineering-approval/
Appearance Approval Report (AAR) in PPAP
In manufacturing industry, it is important to produce parts that meet customer requirements. The requirements are in the form of dimensional, functional and regulatory. But visual appearance is also important requirement that contributes major factor in part quality.
Therefore, Appearance Approval Report (AAR) plays important role to get aesthetic approval from customer during initial development…
https://qualityengineerstuff.com/appearance-approval-report/
In manufacturing industry, it is important to produce parts that meet customer requirements. The requirements are in the form of dimensional, functional and regulatory. But visual appearance is also important requirement that contributes major factor in part quality.
Therefore, Appearance Approval Report (AAR) plays important role to get aesthetic approval from customer during initial development…
https://qualityengineerstuff.com/appearance-approval-report/
👍1
Record of Material or Performance Test Results in PPAP
Production Part Approval Process (PPAP) is core tool in manufacturing quality. This is the documentation methodology helps supplier to manage part development and meet customer requirements. In these documents one of the document is Record of Material Test Results.
In this article we will see everything you should know about material records in PPAP documentation.…
https://qualityengineerstuff.com/record-of-material-or-performance-test-results-in-ppap/
Production Part Approval Process (PPAP) is core tool in manufacturing quality. This is the documentation methodology helps supplier to manage part development and meet customer requirements. In these documents one of the document is Record of Material Test Results.
In this article we will see everything you should know about material records in PPAP documentation.…
https://qualityengineerstuff.com/record-of-material-or-performance-test-results-in-ppap/
👍2
Everything about Major NC, Minor NC and OFI in audit? | Complete guideline
This is a complete guide to understand Major NC, Minor NC and OFI in different type of Audits (Major Nonconformity, Minor Nonconformity, and Opportunity for Improvement).
Usually, we perform audit to identify the problems in our product, process, system, and standards. So that we take corrective and preventive actions to improve them.
Auditors find out…
https://qualityengineerstuff.com/major-nc-minor-nc-and-ofi/
This is a complete guide to understand Major NC, Minor NC and OFI in different type of Audits (Major Nonconformity, Minor Nonconformity, and Opportunity for Improvement).
Usually, we perform audit to identify the problems in our product, process, system, and standards. So that we take corrective and preventive actions to improve them.
Auditors find out…
https://qualityengineerstuff.com/major-nc-minor-nc-and-ofi/
Master Sample in PPAP: What you should know?
Master sample is one of the critical element of Production Part Approval Process (PPAP). This sample make sure that manufactured parts as per customer specification.
As a quality engineer, you should know the importance, creation and maintenance of sample.
This article we will discuss every aspect of master sample in detail.
Let’s dive in….
Table…
https://qualityengineerstuff.com/master-sample/
Master sample is one of the critical element of Production Part Approval Process (PPAP). This sample make sure that manufactured parts as per customer specification.
As a quality engineer, you should know the importance, creation and maintenance of sample.
This article we will discuss every aspect of master sample in detail.
Let’s dive in….
Table…
https://qualityengineerstuff.com/master-sample/
❤1
Checking Aids in PPAP | How to create this document?
Production Part Approval Process (PPAP) is one of quality core tool in manufacturing industry. This is the documentation process to create and submit documents to customer in new product development stage. Checking Aids is one of the PPAP document, use to provide the list of all measurement equipment’s.
Many engineers don’t know the basics of…
https://qualityengineerstuff.com/checking-aids-in-ppap-how-to-create-this-document/
Production Part Approval Process (PPAP) is one of quality core tool in manufacturing industry. This is the documentation process to create and submit documents to customer in new product development stage. Checking Aids is one of the PPAP document, use to provide the list of all measurement equipment’s.
Many engineers don’t know the basics of…
https://qualityengineerstuff.com/checking-aids-in-ppap-how-to-create-this-document/
👍2
New Control Plan (CP) 1st Edition 2024 | Become expert in control plan documentation
As per Advanced Product Quality Planning (APQP) methodology, Control plan creation is important step for quality planning. It is one of the most demanding document in audit process. Every process audit starts with this document.
Control Plan is always a auditable topic from development stage. In APQP phases it is the output of three phases.…
https://qualityengineerstuff.com/control-plan/
As per Advanced Product Quality Planning (APQP) methodology, Control plan creation is important step for quality planning. It is one of the most demanding document in audit process. Every process audit starts with this document.
Control Plan is always a auditable topic from development stage. In APQP phases it is the output of three phases.…
https://qualityengineerstuff.com/control-plan/
Top Skills Of Quality Engineers in 2025
Today is the era of new technology and evolution of manufacturing industries. There is a need of high-quality products that meet customer expectations. Quality engineer is the one who is working from new product development to mass production and maintaining product quality, meet compliances, regulations and customer requirements. Therefore, there is always a huge demand…
https://qualityengineerstuff.com/skills-of-quality-engineer/
Today is the era of new technology and evolution of manufacturing industries. There is a need of high-quality products that meet customer expectations. Quality engineer is the one who is working from new product development to mass production and maintaining product quality, meet compliances, regulations and customer requirements. Therefore, there is always a huge demand…
https://qualityengineerstuff.com/skills-of-quality-engineer/
Attribute MSA – Measurement System Analysis for Attribute data (Minitab Method)
Attribute MSA is a sub-topic of Measurement System Analysis. Quality control system is purely depending on your measurement system.
The measurement system consists of person, measurement device, and part.
Now in our detailed article ofMeasurement system analysis (MSA) we have learned that there are a data types and types of MSA studies.
So, Attribute MSA…
https://qualityengineerstuff.com/attribute-msa/
Attribute MSA is a sub-topic of Measurement System Analysis. Quality control system is purely depending on your measurement system.
The measurement system consists of person, measurement device, and part.
Now in our detailed article ofMeasurement system analysis (MSA) we have learned that there are a data types and types of MSA studies.
So, Attribute MSA…
https://qualityengineerstuff.com/attribute-msa/
👍2
8D Methodology – Problem Solving tool
The 8D (Eight Disciplines) methodology is a systematic problem-solving approach designed to identify, correct, and eliminate recurring issues, particularly in product and process quality. Developed by Ford Motor Company in the late 1980s, it has since been widely adopted across various industries for its effectiveness in addressing complex problems.
Table of Contents
- Disciplined Problem…
https://qualityengineerstuff.com/8d-methodology/
The 8D (Eight Disciplines) methodology is a systematic problem-solving approach designed to identify, correct, and eliminate recurring issues, particularly in product and process quality. Developed by Ford Motor Company in the late 1980s, it has since been widely adopted across various industries for its effectiveness in addressing complex problems.
Table of Contents
- Disciplined Problem…
https://qualityengineerstuff.com/8d-methodology/
Initial Process Studies in PPAP
Initial Process Studies are important element of Production Part Approval Process (PPAP). These studies shows you manufacturing process is capable to produce parts meeting customer specifications or not.
It is a Statistical Process Study (SPC) conducted to check your process for stability and capability.
In this article, we will see the concept of Initial Process…
https://qualityengineerstuff.com/initial-process-studies/
Initial Process Studies are important element of Production Part Approval Process (PPAP). These studies shows you manufacturing process is capable to produce parts meeting customer specifications or not.
It is a Statistical Process Study (SPC) conducted to check your process for stability and capability.
In this article, we will see the concept of Initial Process…
https://qualityengineerstuff.com/initial-process-studies/
👍2
05 Quality Core Tools to ensure quality (2022)
In this article, I’m going to explain to you a complete guide about 5 quality core tools.
I probably don’t need to tell you that you have a good potential to learn the quality concept and improve your skills in the organization.
And here you will learn these core tools in a good, organized way.…
https://qualityengineerstuff.com/5-quality-core-tools/
In this article, I’m going to explain to you a complete guide about 5 quality core tools.
I probably don’t need to tell you that you have a good potential to learn the quality concept and improve your skills in the organization.
And here you will learn these core tools in a good, organized way.…
https://qualityengineerstuff.com/5-quality-core-tools/
Pass Through Characteristics (PTC Characteristics) in Quality
As a quality engineer, you must know everything about PTC characteristics. Your organization may face big problem or challenges, if you are not going to identifying pass through characteristic.
This article will guide you to understand everything about pass through characteristics with real life example and challenges.
I assume that you are in Tier-1 manufacturer.…
https://qualityengineerstuff.com/ptc-characteristics/
As a quality engineer, you must know everything about PTC characteristics. Your organization may face big problem or challenges, if you are not going to identifying pass through characteristic.
This article will guide you to understand everything about pass through characteristics with real life example and challenges.
I assume that you are in Tier-1 manufacturer.…
https://qualityengineerstuff.com/ptc-characteristics/
Quality Engineer Stuff
Pass Through Characteristics (PTC Characteristics) in Quality - Quality Engineer Stuff
Your organization may face big problem or challenges, if you are not going to identifying PTC characteristics.
👍4
Why Are There Two Manuals – IATF 16949:2016 and ISO 9001:2015?
In the automotive manufacturing industry, quality management is most important. To make sure consistent product quality throughout global supply chain, the automotive industry depends on internationally recognized standards. Two of the most important quality standards are ISO 9001:2015 and IATF 16949:2016. However, many professionals has a doubt: Why there are two separate manuals? It would…
https://qualityengineerstuff.com/why-are-there-two-manuals-iatf-169492016-and-iso-90012015/
In the automotive manufacturing industry, quality management is most important. To make sure consistent product quality throughout global supply chain, the automotive industry depends on internationally recognized standards. Two of the most important quality standards are ISO 9001:2015 and IATF 16949:2016. However, many professionals has a doubt: Why there are two separate manuals? It would…
https://qualityengineerstuff.com/why-are-there-two-manuals-iatf-169492016-and-iso-90012015/
Quality Engineer Stuff
Why Are There Two Manuals – IATF 16949:2016 and ISO 9001:2015? - Quality Engineer Stuff
Why Are There Two Manuals for IATF 16949:2016 and ISO 9001:2015? Discover the key reasons behind the two-manual format, including licensing..
Pass Through Characteristics (PTC Characteristics) in Quality
As a quality engineer, you must know everything about PTC characteristics. Your organization may face big problem or challenges, if you are not going to identifying pass through characteristic.
This article will guide you to understand everything about pass through characteristics with real life example and challenges.
I assume that you are in Tier-1 manufacturer.…
https://qualityengineerstuff.com/ptc-characteristics/
As a quality engineer, you must know everything about PTC characteristics. Your organization may face big problem or challenges, if you are not going to identifying pass through characteristic.
This article will guide you to understand everything about pass through characteristics with real life example and challenges.
I assume that you are in Tier-1 manufacturer.…
https://qualityengineerstuff.com/ptc-characteristics/
First Off and Last Off Approval/Inspection in Manufacturing
First Off and Last Off Inspection (FOI & LOI) are best methods followed in manufacturing industry. It is used to control product and process quality to maintain customer satisfaction and confidence over the product.
These type of inspections is the part of in-process quality control. It helps to identify any deviation or defects in product…
https://qualityengineerstuff.com/first-off-and-last-off-inspection/
First Off and Last Off Inspection (FOI & LOI) are best methods followed in manufacturing industry. It is used to control product and process quality to maintain customer satisfaction and confidence over the product.
These type of inspections is the part of in-process quality control. It helps to identify any deviation or defects in product…
https://qualityengineerstuff.com/first-off-and-last-off-inspection/
Top 10 Quality Engineer Mistakes to Avoid in Manufacturing Process
Quality engineer is a critical role in manufacturing industry. He helps to ensure product quality consistency, customer satisfaction, and legal or regulatory compliance in manufacturing. However, even the most experienced quality person can fail and got into avoidable traps that affect your quality outputs. In this article, we’ll explore the top 10 mistakes quality engineers…
https://qualityengineerstuff.com/quality-engineer-mistakes-in-manufacturing/
Quality engineer is a critical role in manufacturing industry. He helps to ensure product quality consistency, customer satisfaction, and legal or regulatory compliance in manufacturing. However, even the most experienced quality person can fail and got into avoidable traps that affect your quality outputs. In this article, we’ll explore the top 10 mistakes quality engineers…
https://qualityengineerstuff.com/quality-engineer-mistakes-in-manufacturing/
SPC calculator | Calculate Cp, Cpk using measured data
In the manufacturing industry, the important knowledge for quality engineers is core tools. The SPC calculator here to calculate the process capability.
This SPC calculator helps you to understand your process behavior.
As a manufacturing expert, you should know your process variation. The SCP calculator is an important tool to get the exact result of…
https://qualityengineerstuff.com/spc-calculator-tool/
In the manufacturing industry, the important knowledge for quality engineers is core tools. The SPC calculator here to calculate the process capability.
This SPC calculator helps you to understand your process behavior.
As a manufacturing expert, you should know your process variation. The SCP calculator is an important tool to get the exact result of…
https://qualityengineerstuff.com/spc-calculator-tool/
SPC calculator | Calculate Cp, Cpk using measured data
In the manufacturing industry, the important knowledge for quality engineers is core tools. The SPC calculator here to calculate the process capability.
This SPC calculator helps you to understand your process behavior.
As a manufacturing expert, you should know your process variation. The SCP calculator is an important tool to get the exact result of…
https://qualityengineerstuff.com/spc-calculator-tool/
In the manufacturing industry, the important knowledge for quality engineers is core tools. The SPC calculator here to calculate the process capability.
This SPC calculator helps you to understand your process behavior.
As a manufacturing expert, you should know your process variation. The SCP calculator is an important tool to get the exact result of…
https://qualityengineerstuff.com/spc-calculator-tool/