Plc Programming and Software
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Working of Variable Frequency Drive
A full-wave power diode based solid-state rectifier converts three-phase 50 Hz power from a standard 220, 440 or higher utility supply to either fixed or adjustable DC voltage. The system may include transformers for high voltage system.
Inverter Stage

Power electronic switches such as IGBT, GTO or SCR switch the DC power from rectifier on and off to produce a current or voltage waveform at the required new frequency. Presently most of the voltage source inverters (VSI) use pulse width modulation (PWM) because the current and voltage waveform at output in this scheme is approximately a sine wave. Power Electronic switches such as IGBT; GTO etc. switch DC voltage at high speed, producing a series of short-width pulses of constant amplitude. Output voltage is varied by varying the gain of the inverter. Output frequency is adjusted by changing the number of pulses per half cycle or by varying the period for each time cycle.

The resulting current in an induction motor simulates a sine wave of the desired output frequency. The high speed switching action of a PWM inverter results in less waveform distortion and hence decreases harmonic losses.
Control System

Its function is to control output voltage i.e. voltage vector of inverter being fed to motor and maintain a constant ratio of voltage to frequency (V/Hz). It consists of an electronic circuit which receives feedback information from the driven motor and adjusts the output voltage or frequency to the desired values. Control system may be based on SPWM (Sine Wave PWM), SVPWM (Space Vector modulated PWM) or some soft computing based algorithm.
Depending on the model a VFD's operating parameters can be programmed via: dedicated programming software, internal keypad, external keypad, or SD card. VFDs will often block out most programming changes while running. Typical parameters that need to be set include: motor nameplate information, speed reference source,on/off control source and braking control. It is also common for VFDs to provide debugging information such as fault codes and the states of the input signals.
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Most drives use one or more of the following control platforms:

PWM V/Hz scalar control

PWM field-oriented control (FOC) or vector control

Direct torque control (DTC).
make a motor controller scada program with faceplate, alarm signal, max rpm, min rpm alarm, define tripping class and time, calculate actual current, motor in forward and reverse, motor running graph. use instruments RTD and ZSS etc. if find difficulty please respond we help you
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Major Types of Industrial Control Systems
PLC
They are based on the Boolean logic operations whereas some models use timers and some have continuous control. These devices are computer based and are used to control various process and equipments within a facility. PLCs control the components in the DCS and SCADA systems but they are primary components in smaller control configurations.
DCS
Distributed Control Systems consists of decentralized elements and all the processes are controlled by these elements. Human interaction is minimized so the labor costs and injuries can be reduced.
Embedded Control
In this control system, small components are attached to the industrial computer system with the help of a network and control is exercised.
SCADA
Supervisory Control And Data Acquisition refers to a centralized system and this system is composed of various subsystems like Remote Telemetry Units, Human Machine Interface, Programmable Logic Controller or PLC and Communications.
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Different Types of Voltage Level: